The Synergy of Additive Manufacturing and Advanced Material Technologies
The additive manufacturing sector stands at the forefront of a new industrial revolution, transforming how we design, produce, and interact with materials. Central to this transformation are Vacuum Inert Gas Atomisation (VIGA) technology and atomised metal powders, which together unlock unprecedented possibilities in precision, performance, and innovation.
Redefining Manufacturing: The Evolution of Additive Manufacturing
Cutting Edge Technology
Additive manufacturing, commonly known as 3D printing, has evolved from a prototyping tool to a cornerstone of modern manufacturing. Its ability to create complex, high-performance components with minimal waste and maximum design freedom is reshaping industries from aerospace to healthcare. The success of additive manufacturing hinges on the quality and versatility of the materials used, making VIGA technology and atomised metal powders indispensable.
Vacuum Inert Gas Atomisation: Crafting Perfection
VIGA technology plays a pivotal role in producing the high-quality metal powders that fuel additive manufacturing. The process involves melting metals in a vacuum and atomising them with an inert gas, ensuring unparalleled purity and consistency. The advantages of VIGA technology include:
Superior Purity: The vacuum environment eliminates contaminants, resulting in powders that meet the stringent standards required for critical applications.
Precise Control: VIGA allows for meticulous control over particle size distribution, crucial for the layer-by-layer construction in additive manufacturing.
Material Versatility: This technology can produce powders from a wide range of metals and alloys, catering to diverse industry needs.
Atomised Metal Powders: The Foundation of Innovation
Atomised metal powders are the building blocks of additive manufacturing, enabling the creation of intricate and high-performance components. Their applications span across numerous industries, including:
Aerospace
Medical Devices
Hot Isostatic Pressing
Powder Bed Fusion
Metal Injection Moulding
Driving Efficiency & Sustainability
In addition to enhancing performance, VIGA technology and atomised metal powders contribute significantly to the efficiency and sustainability of additive manufacturing. Their use leads to:
Material Efficiency: The precision of additive manufacturing minimizes waste, reducing the environmental impact compared to traditional manufacturing methods.
Energy Savings: High-quality powders enable lower-temperature processing and faster production cycles, conserving energy and reducing costs.
Recyclability: Metal powders can often be recycled and reused, further supporting sustainable manufacturing practices.
Projects & Collaborations
DEMAND-REPAIR
Exploration of novel advanced technologies and innovative titanium powders to repair next-gen aero-engine components in the field. Development of atomised titanium alloy powders with microstructures beneficial for HVAF and cold spray processes.