Pioneering Excellence in Research & Development

Welcome to the forefront of innovation in vacuum inert gas atomisation. At PSI, our dedication to research and development drives the creation of cutting-edge technologies that transform raw materials into high-performance metal powders and more. These next-gen materials are essential for a multitude of applications, from advanced manufacturing to aerospace and beyond.

Discover our industry collaborations, partnerships and extensive powder metallurgy database.

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Innovative Solutions for Tomorrow’s Challenges

Our state-of-the-art R&D facilities are the heartbeat of our operation, where brilliant minds converge to push the boundaries of what’s possible. Through meticulous research, rigorous testing, and continuous improvement, we strive to enhance the precision, purity, and efficiency of our vacuum inert gas atomisation processes.

Powder Trials

Unleashing the Potential of Materials

Novel powder development research can be conducted on clients’ behalf as are feasibility studies for scale-up projects. Naturally, we welcome the opportunity to meet our clients and discuss their powder needs, both immediate and longer term, in an atmosphere of confidentiality and common purpose. This commitment to excellence empowers our clients to innovate and excel in their respective fields.

TITANIUM

TITANIUM

Titanium offers a superior strength-to-weight ratio compared to many other metals, making it ideal for critical industries.

COPPER

COPPER

Copper atomised powder is renowned for its distinctive properties, making it valuable for various industrial applications.

ALUMINIUM

ALUMINIUM

Suitable for powder metallurgy processes, allowing for the production of high-density and high-strength components.

NICKEL

NICKEL

Atomised nickel alloys exhibit a combination of unique properties that make them highly desirable for a variety of advanced applications.

Why R&D?

We exist in a world where information travels faster and faster and intellectual property, whether embedded in advanced material processing systems or as processing know-how, is disseminated similarly quickly. This process may occur legally in the normal mode of business practice or by other means.  Patent protection may only provide partial protection and sometimes has the converse effect in that “to patent is to disclose”.

PSI’s business model is to accept the reality of the situation and to position itself at the cutting edge of the technology rather than leverage earnings off rapidly dating technology, a practice which has only one final outcome.

This model requires a commitment to a high and consistent level of R&D, which involves much effort and money.

PSI has, over the years, dedicated a large proportion of its bottom line to R&D, resulting in a company that competes strongly in a rapidly evolving technological environment.

In addition to canvassing customer demand PSI tries to anticipate world needs and consequently finds much of the requirement to stem from energy generation, conservation and storage expressed by the transport (military and civil), electrical machinery and general engineering sectors

As a consequence PSI maintains an active portfolio of self-funded, single client-funded, collaborative UK-funded and pan-European EC-funded programmes.

Projects & Collaborations

At PSI, we believe in the power of collaboration. By partnering with academic institutions, industry leaders, and research organisations, we stay at the cutting edge of technological advancements. These collaborations fuel our R&D efforts, enabling us to bring groundbreaking solutions to market faster and more effectively.

COLDMELT

Continuous melting and atomisation of titanium alloys for near-net-shape AM processes for the aerospace industry via cold-crucible technology. In collaboration with BAE, Proxima and University of Greenwich with support from Airbus, Rolls-Royce and GKN Aerospace.

DEMAND-REPAIR

Exploration of novel advanced technologies and innovative titanium powders to repair next-gen aero-engine components in the field. Development of atomised titanium alloy powders with microstructures beneficial for HVAF and cold spray processes.

ALUMOTOR

UK-Alumotor is a transformative programme that will build a UK supply chain to deliver a high performance, e-machine at a reduced cost and volume in order to drive the electric revolution. This magnet free technology project is driven by RICARDO and Innovate.

PURECURE

Innovation project aiming to develop a UK-based manufacturing supply chain for waste copper and converting it into high purity 99.99% copper powder feedstock for high value applications, such as civil nuclear and fusion energy components.

Shaping The Future

Our vision extends beyond current market demands. We are dedicated to anticipating future needs and pioneering solutions that will drive progress for years to come. Whether it’s developing new materials for additive manufacturing or enhancing the capabilities of aerospace components, our R&D initiatives are designed to shape the future of technology and industry.

Explore our research and development initiatives and discover how PSI is revolutionising the world of vacuum inert gas atomisation. Together, we can achieve unparalleled levels of innovation and excellence.

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