Powering The Future: The Energy Sector’s Technological Evolution

In the dynamic landscape of the energy sector, innovation is the driving force that powers our future. As the world transitions towards more sustainable and efficient energy solutions, the role of cutting-edge technologies becomes ever more critical. Among these, Vacuum Inert Gas Atomisation (VIGA) technology and atomised metal powders stand out as pivotal advancements reshaping the industry.

Energy

Revolutionising the Energy Sector with Advanced Materials

Cutting Edge Technology

The energy sector is undergoing a transformative evolution, driven by the need for cleaner, more efficient, and sustainable energy sources. From renewable energy systems like wind turbines and solar panels to advanced nuclear reactors and hydrogen fuel cells, the demand for high-performance materials is surging. This is where VIGA technology and atomised metal powders come into play.

Development of cost-effective silver alloy front-side paste for silicon solar cells 15043
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Precision & Purity

VIGA technology is a sophisticated process that produces high-quality metal powders by melting metals in a vacuum and then atomising them with an inert gas, such as argon or nitrogen. This technique ensures exceptional purity and precision in particle size distribution, essential for critical energy applications. The key benefits of VIGA technology include:

High Purity: The vacuum environment prevents contamination, resulting in powders with superior purity, crucial for high-performance energy systems.

Controlled Particle Size: Precise control over atomisation parameters leads to uniform particle sizes, enhancing the material’s performance in various applications.

Versatility: VIGA can process a wide range of metals and alloys, making it suitable for diverse energy sector needs.

Atomised Metal Powders: Building Blocks of Innovation

The metal powders produced through VIGA are indispensable in the manufacturing of components for the energy sector. Their applications are vast and varied, including:

3d printer makes mechanical detail with metal powder in plant shop macro view. Automated production factory innovation. Futuristic machine

Additive Manufacturing

Atomised metal powders are essential for 3D printing of complex components used in turbines, batteries, and fuel cells, offering design flexibility and material efficiency.

3D printer printing metal. Metallic powder for laser sintering machine for metal. Metal powder is sintered under of laser into desired shape. Modern additive technologies 4.0 industrial revolution

Thermal
Spraying

These powders are used in thermal spraying processes to coat surfaces, providing wear resistance and extending the lifespan of energy infrastructure.

Close up view of additive manufacturing specifically printing steel blades for turbine propellers Focus is on foreground Industrial concept

Sintering

High-performance sintered parts, such as gears and bearings, are produced from atomised powders, ensuring durability and reliability in energy systems.

Nuclear

Nuclear Components

HIP and AM parts have recently become a hot subject within the nuclear industry, as they are approved among the methods of fabrication for SMRs and larger plants.

Energy

Nanoscale
Coating

Developments in nano coating solutions to improve silicon anode materials and overall lithium-ion battery lifespan and performance.

Projects & Collaborations

As the energy sector embraces sustainability, the role of VIGA technology and atomised metal powders becomes even more critical. These materials enable the development of more efficient renewable energy systems, enhance the performance of electric vehicle components, and support the advancement of next-generation nuclear technologies.

By improving the efficiency and reliability of energy systems, VIGA technology and atomised metal powders contribute to reducing the environmental footprint and promoting a greener, more sustainable future. Here are a few projects we’ve been lucky enough to be a part of:

SPICE

The SPICE project was for Silicon Product Improvement via Coating Enhancement. To establish an effective, repeatable and scalable carbon-coating process for next-gen silicon anode materials that will improve current performance of Li-Ion batteries.

HILO SILVER

This project will investigate the prospect of commercialising silver alloys as cost-effective and low silver alternatives to front-side pure silver paste in solar cells whilst maintaining the key properties of low resistivity, oxidation resistance and solderability.

ALUMOTOR

UK-Alumotor is a transformative programme that will build a UK supply chain to deliver a high performance, e-machine at a reduced cost and volume in order to drive the electric revolution. This magnet free technology project is driven by RICARDO and Innovate.