Category: Powder Metallurgy
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Rapid Solidification Technology: Transforming Metal Powders for Additive Manufacturing Excellence
In the high-stakes world of aerospace engineering, where every gram matters and performance is non-negotiable, the materials we choose—and how we process them—are mission-critical. As additive manufacturing (AM) becomes more deeply embedded in aerospace production, attention is shifting from part design to powder quality, the very foundation of successful builds. Enter Rapid Solidification Technology (RST)—a…
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Beyond the Build: How Recycling Metal Powders is Reshaping the Sustainability of Additive Manufacturing
Additive manufacturing (AM), often celebrated for its design freedom, lightweighting potential, and production efficiency, has emerged as a key enabler of next-generation industrial innovation. But as the technology matures and scales, a critical question surfaces: How sustainable is AM beyond the initial build? The answer lies not just in design optimisation or part consolidation, but…
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Green Innovation: Transforming Metal Additive Manufacturing Through Recycled Powder Solutions
In an era where sustainability is no longer optional but imperative, industries across the board are seeking innovative ways to reduce their environmental footprint. Metal Additive Manufacturing (AM), once seen as a disruptive technology for design freedom and efficiency, is now being re-imagined through a sustainable lens. One of the most promising advancements in this…
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Reduce, Reuse, Redefine: The Future of Metal AM Lies in Sustainable Powder Recycling
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Additive manufacturing (AM), particularly in metals, has transformed how industries approach design, production, and customisation. With the promise of lightweight structures, reduced waste, and greater design freedom, metal AM has found critical applications in aerospace, automotive, medical, and energy sectors. However, as with any rapidly growing technology, sustainability challenges have emerged — especially regarding the…
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VIGA Equipment: Revolutionising Metal Powder Production
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Introduction to VIGA Equipment Vacuum Induction Gas Atomisation (VIGA) is a cutting-edge technology used in the production of high-quality metal powders. This method is crucial for industries that demand precision, uniformity, and superior material properties. VIGA equipment plays a fundamental role in manufacturing advanced metal powders that are essential for applications in additive manufacturing, aerospace,…
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From Molten Metal to Masterpiece: The Science Behind Rapid Solidification Technology in Additive Manufacturing
Introduction Additive Manufacturing (AM), commonly known as 3D printing, has revolutionised the way complex metal components are designed and produced. One of the key advancements enhancing AM is Rapid Solidification Technology, a process that significantly influences the microstructure, mechanical properties, and performance of printed metal parts. This article explores the science behind rapid solidification, its…
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Enhancing Lithium-Ion Battery Performance with Advanced Nano-Coatings
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Fluidised bed reactors (FBRs) are the ideal tool for applying specialised coatings on to metal and ceramic powders because the fluid-like state of the bed provides a very uniform environment in terms of temperature and exposure to reactant gases when the FBR is used for Chemical Vapour Deposition (CVD).
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Heat Treatment of Aluminium Powders
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In Cold Spray technology the propellant gas is heated typically up to 1000°C, as the deformation of the particles being sprayed and their adhesion to the target is thermally activated.
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AM Powder Recovery
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For high performance alloys such as GrCop-42, gas atomisation is a key process to produce the desired particle size, morphology and purity required for advanced manufacturing techniques such as DED and L-PBF. But what happens when these alloys fall out of specification?
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Metal Powders and Their Production Methods: Why Gas Atomisation is Superior
Metal powders play a crucial role in modern manufacturing, enabling the production of high-performance components through processes such as additive manufacturing, powder metallurgy, and thermal spraying.