Category: Technology
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Next-Generation Propellant Materials for Rocket and Missile Systems
The global aerospace and defence sectors are constantly evolving, with propulsion technologies at the forefront of innovation. In this context, aluminium-lithium (Al-Li) metal powders have emerged as a transformative material for solid rocket and missile propellants. These advanced powders offer exceptional performance characteristics that significantly enhance fuel energy density, efficiency, and mission capability. A notable…
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Beyond the Build: How Recycling Metal Powders is Reshaping the Sustainability of Additive Manufacturing
Additive manufacturing (AM), often celebrated for its design freedom, lightweighting potential, and production efficiency, has emerged as a key enabler of next-generation industrial innovation. But as the technology matures and scales, a critical question surfaces: How sustainable is AM beyond the initial build? The answer lies not just in design optimisation or part consolidation, but…
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Green Innovation: Transforming Metal Additive Manufacturing Through Recycled Powder Solutions
In an era where sustainability is no longer optional but imperative, industries across the board are seeking innovative ways to reduce their environmental footprint. Metal Additive Manufacturing (AM), once seen as a disruptive technology for design freedom and efficiency, is now being re-imagined through a sustainable lens. One of the most promising advancements in this…
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From Molten Metal to Masterpiece: The Science Behind Rapid Solidification Technology in Additive Manufacturing
Introduction Additive Manufacturing (AM), commonly known as 3D printing, has revolutionised the way complex metal components are designed and produced. One of the key advancements enhancing AM is Rapid Solidification Technology, a process that significantly influences the microstructure, mechanical properties, and performance of printed metal parts. This article explores the science behind rapid solidification, its…
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Enhancing Lithium-Ion Battery Performance with Advanced Nano-Coatings
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Fluidised bed reactors (FBRs) are the ideal tool for applying specialised coatings on to metal and ceramic powders because the fluid-like state of the bed provides a very uniform environment in terms of temperature and exposure to reactant gases when the FBR is used for Chemical Vapour Deposition (CVD).
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AM Powder Recovery
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For high performance alloys such as GrCop-42, gas atomisation is a key process to produce the desired particle size, morphology and purity required for advanced manufacturing techniques such as DED and L-PBF. But what happens when these alloys fall out of specification?
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Metal Powders and Their Production Methods: Why Gas Atomisation is Superior
Metal powders play a crucial role in modern manufacturing, enabling the production of high-performance components through processes such as additive manufacturing, powder metallurgy, and thermal spraying.
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The Green Side of Metal AM: Advancing Sustainability Through Powder Recycling
Additive manufacturing (AM), or 3D printing, has revolutionised metal production by enabling precision manufacturing with minimal material waste. Among the various methods of producing metal powders for AM, Vacuum Inert Gas Atomisation (VIGA) stands out as a leading technique for its ability to produce high-quality, uniform powders. Yet, beyond the focus on production efficiency, there’s…
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Revolutionising Metal AM: Why VIGA Atomisation is Leading the Next Wave of Innovation
Metal Additive Manufacturing (AM), commonly known as 3D printing, is reshaping industries by offering unparalleled design freedom, material efficiency, and the ability to produce complex components. At the heart of this technology is the quality of metal powders used in the process. Among the various powder production methods, Vacuum Inert Gas Atomisation (VIGA) stands out…
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Enabling Powder Perfection: PSI’s New Fluidised Bed Reactor
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in TechnologyPhoenix Scientific Industries (PSI) is pleased to be spotlighted in the latest edition of PM Review for its pioneering work with fluidised bed reactor (FBR) technology. Through PSI’s innovate approach to powder modification and rejuvenation of ‘used’ powder, the article delves into the evolving needs of metal powder users and highlights the benefits FBRs could…